QWF-200 Harmless Fermentation Machine

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Product Description

As the professional manufacture, we would like to provide you high quality QWF-200 Harmless Fermentation Machine. Qingdao Zeyu Kaisheng Machinery Manufacturing Co., Ltd has created a new era of bio harmless treatment with innovative technology products—a new generation of fast harmless biological fermentation system. We are proud to provide you with our series of rapid fermentation systems and convenient and reliable after-sales service.

Product Detail

CASON® QWF-200 Harmless Fermentation Machine is a new type, efficient and energy-saving fermentation system with large coefficient, fast speed and low energy consumption, which combines the leading bioengineering technology in China and the advanced technology of the world's fermentation equipment, and complements each other in practice; It has the advantages of safety, dust-free, good sealing performance, convenient operation, installation and maintenance, no three wastes, zero emission, etc. CASON® QWF-200 Harmless Fermentation Machine has the technological advantages of fermentation, sterilization, deodorization, insecticidal, hormone degradation and heavy metals for feces and dead livestock and poultry carcasses. CASON® QWF-200 Harmless Fermentation Machine has wide adaptability to mixed fermentation products, no dead corner, no deposition, uniform heating and high mixing precision.

Heat transfer oil, steam, hot water and other heating methods can be selected for CASON® QWF-200 Harmless Fermentation Machine, and the system is equipped with a spray exhaust air purification and dust removal system. CASON® QWF-200 Harmless Fermentation Machine is widely used in the biological fermentation engineering of organic waste resource regeneration. The mixing heating uniformity of the system has reached the world's advanced level. It is a new energy-saving and efficient advanced fermentation system that combines the advantages of domestic and foreign countries. The company follows the enterprise tenet: quality first, user first, reputation first. The product has been well reflected by users after practical use, and has been well received by users at home and abroad.

Technical standards of each unit of CASON® QWF-200 Harmless Fermentation Machine

No.	System Unit	Project	Technical parameters
1	Basic parameters	Volume of box body	≥4.5m³
1	Basic parameters	Fermentation temperature	≥60℃
2	Subject	Material：SUS304
2	Subject	Insulation layer	Insulation layer protection steel plate material thickness 0.5 mining steel or magnesium-coated aluminum-zinc plate, national standard plate.
3	Crushing System	Bearing	SKF、NSK、FAG style
3	Crushing System	Drive the motor	Provide relevant certificate, test report, Safety and quality certification materials, equipment operation/maintenance manual.
4	Heating System	Heating power	30-60kw
4	Heating System	Heating temperature	Heating temperature can be adjusted, the maximum limit of 180 ° C, temperature adjustment should be set to regulate the authority of protection, not exceeding the limit or arbitrary adjustment
5	Remove odors from the system	Remove the stink from the tower	Shell material: SUS304, thickness: 1.5 mm standard plate.
6	Loading system	Hopper	Hopper material carbon steel, stainless steel, thickness ≥4 mm national standard plate;
7	Control system	Basic requirements	The control system shall consist of electric box, Operation Panel, temperature control system, etc.

Operating principle of equipment

This model is a horizontal cylinder with a single axis symmetrical mixing arm distribution structure. Driven by the motor, the rotating spindle rotates directionally according to the corresponding program, so that the materials can be fully and evenly fermented and decomposed. The heat required for the reaction can be provided by electricity, steam, hot water and other heating methods. During the heating reaction process, the water in the material evaporates and is drained by the induced draft fan. In order to meet the oxygen retention during the fermentation process, an air inlet is set at CASON® QWF-200 Harmless Fermentation Machine end of the air outlet to ensure sufficient oxygen during the fermentation of the equipment.

Structure diagram of CASON® QWF-200 Harmless Fermentation Machine and name of main partsBearing pedestal（2)Sealing seat（3)Rotating shaft（4)Shaft crushing arm（5)Fixed knife (6)Transmission gear（7)gear reducer（8)frame（9)U-shaped cylinderCASON® QWF-200 Harmless Fermentation Machine is composed of transmission, crushing system, cylinder, cylinder cover, inlet and outlet valves, heating device and other components.

Method analysis and comparison

Project/Method	Thermophilic fermentation	Chemical method	Incineration method	landfill	Corpse pool
Fundamentals	High temperature harmless fermentation in closed equipment	Damp heat, high temperature and high pressure	High temperature combustion	Slow decomposition of microorganisms in nature	Microbial decomposition in the pit is slow
Bio-Safety	excellent	excellent	excellent	Poor	Poor
Environmental requirements	Fully compliant	Poor, potential secondary pollution such as wastewater	Poor, waste gas	Poor, pollution caused by soil and groundwater	Poor
Processing temperature	higher	high	highest	low	low
Treatment effect	More thorough	Incomplete	thorough	Incomplete, greatly affected by the environment	Incomplete, greatly affected by the environment
Operational risk	low	High, food safety	High, environmental protection	High, bio safety and food safety	High, environmental protection
Initial investment	Lower	higher	medium	low	Lower
running cost	higher	high	high	low	low
economic performance	better	common	minus	minus	minus